Spring forming machine | Six-axis independent servo | High-precision miniature spring forming solution

Characteristic

In the field of precision spring manufacturing, the stability, forming accuracy, and adjustment efficiency of equipment directly determine product consistency and production costs. Based on the classic 8CS spring Coiling Machine platform, this six-axis independent servo spring coiling machine features a significantly upgraded design. While maintaining the advantages of its mature technology, it achieves higher flexibility and automation, making it an ideal choice for processing miniature and irregularly shaped springs.

Six-axis independent servo structure, simultaneously improving efficiency and accuracy

This machine have been upgraded all six key actions to independent servo control ，like Cam, wire feed, pitch, upper cutter (insertion cutter), lower cutter (insertion cutter), mandrel .

Compared to traditional linkage structures:

• The movements of each axis do not interfere with each other.
• More stable molding process
• More intuitive parameter adjustment

While retaining the original classic features, it has significantly improved production efficiency and ease of machine setup .

Curve decomposition technology enables flexible single-point/double-point shaping

By finely decomposing the forming curve , the equipment can easily achieve:

• Standard two-point molding
• Single-point molding
• Quickly switch between left and right rotation

The entire switching process no need to replace the forming curve gauge or gauge holder body , effectively reducing downtime, making it particularly suitable for the production needs of multiple varieties and small batches.

Independent pitch and spindle servo for wider adaptability

• Pitch servo independent control
• Spindle servo independent control

To make the equipment perform better in the following ways:

• A wider range of adjustment
• More refined parameter matching
• The adaptability to different wire diameters and spring structures is significantly enhanced.

Whether it's a compression spring, a tension spring, or a complex, miniature, irregularly shaped spring, it can be stably molded.

User-friendly operating system, lowering the barrier to machine setup

The equipment is equipped with an operating system optimized for the operating habits of most operators :

• Clear interface logic
• Intuitive parameter settings
• Low learning cost

Meanwhile, the entire series has a built-in control system , with a theoretical control precision of up to [percentage missing]. With a diameter of 0.005 mm , it has significant advantages in high-precision spring manufacturing.

Apart from the sensing head and sorter, no additional costs are required to meet the needs of high-precision production.

Multiple auxiliary molding fixtures easily handle irregularly shaped springs.

The equipment comes standard with multiple sets of auxiliary forming fixtures , which can ensure stable forming:

• Miniature springs
• Irregular springs
• Complex spring

This significantly reduces the time spent on repeated machine modifications due to complex structures, thereby improving overall production line efficiency.

High-magnification video microscope for more intuitive debugging and testing

Standard configuration includes a high-magnification video microscope system .

• Real-time magnification of molding details
• More precise machine adjustment process
• Product testing is clearer.

Especially suitable Miniature springs, precision springs Debugging and quality control.

Applicable Industries

This six-axis independent servo spring machine is widely applicable to:

• Electronics and Communications
• medical devices
• Precision hardware
• Automotive parts
• Miniature mechanical structural components

This six-axis independent servo spring machine has been fully upgraded based on the classic 8CS architecture. It not only retains the mature and reliable molding capabilities, but also significantly improves production efficiency, machine adjustment efficiency and molding accuracy through independent servo, curve decomposition, high-precision control and user-friendly system design .

For companies that pursue high precision, variety, and high stability in spring production, this is an ideal choice that balances performance and practicality.

Technical parameters