Copper Tube Making Machine is a kind of mechanical equipment used to produce Copper Tubes. It is usually used to process metal materials such as copper and copper alloys, and process Raw Materials into copper tubes of different specifications. The working process of Copper Tube machine involves multiple processes, from material feeding to the molding of the final product, each step requires precise control. It is widely used in air conditioning, refrigeration, automobile, construction, home appliances and other industries to manufacture high-quality copper tube products.
Model Item | HG03-40S | HG03-40 |
Tube making type | Straight seam argon arc welding 650A | |
Tube making range(mm) | Φ9.5~Φ38 | Φ6~Φ35 |
Tube making thickness(mm) | δ0.4~δ1.2 | δ0.21~δ2.0 |
No-load running speed(m/min) | 0M~20M | |
Horizontal shaft diameter(mm) | Φ40 | |
Vertical shaft diameter(mm) | Φ25 | |
Main motor power(kw) | 7.5KW×1 | |
Grinding motor power(kw) | 3×3KW | |
Machine power(kw) | about 28KW | |
Venue requirements | 380V/50HZ/3ph | |
Feeding direction | By model |
K HVHVHVHVVVHVHVHVV’V’ H DVDVD HVH annealing HVHVH TQ1 V
K:Uncoiler H:Horizontal Roller stand V:Vertical roller stand V’:焊辊机架 D:Welding roller stand X:Calibration device
Serial Number | Name | Basic configuration and parameters | Quantity | Structure | ||
1 | Uncoiler | Inner diameter of steel belt | Φ460~Φ520 | 1 ea. | The copper strip is loaded on the loading rack to provide online raw material supply for the production line | |
Maximum load-bearing | 2000kg | |||||
Number of taping stations | 2 | |||||
2 | Leveling Device | Two roller leveling | 1 ea. | Roughly level the copper strip | ||
3 | Guide Device | Horizontal bracket | Consists of 1 set of horizontal brackets | 1 ea. | Precise guidance of the copper strip before forming | |
4 | Forming section | Machine base | Panel 30mm, Side Panel 10mm | 1 个 | After the copper strip enters the forming unit, it is gradually rolled into a cylindrical shape by the horizontal powered roller die and the unpowered vertical roller die, providing a stable and accurate forming effect for the subsequent welding process. | |
Worm gear box | Customize WPSA70 | 8 台 | ||||
Vertical stand | Support material: HT250, horizontal shaft material: 40Cr (quenched and tempered + high frequency treatment + blackened), handwheel adjustment. | 8 组 | ||||
Horizontal bracket | Support material HT250, vertical shaft material 40Cr (quenching and tempering + high frequency treatment + blackening) | 9 组 | ||||
Universal drive shaft | 212 Drive shaft | 9 件 | ||||
5 | Welding section | Machine base | Panel 30mm, Side Panel 10mm | 1 个 | The copper strip is rolled into a cylindrical shape by the forming machine and then enters the Welding Machine. After the weld seam is corrected and the surface is refined by the welding die, the copper tube is welded | |
Vertical stand | Support material: HT250, horizontal shaft material: 40Cr (quenched and tempered + high frequency treatment + blackened), handwheel adjustment. | 1 组 | ||||
Horizontal bracket | Support material HT250, vertical shaft material 40Cr (quenching and tempering + high frequency treatment + blackening) | 2 组 | ||||
Welding gun holder | Adopt linear guide rail, adjusting screw and hand wheel | 1组 | ||||
Welder | Buyer Self-prepared | Self-prepared | ||||
6 | External weld grinding | Machine base | Panel 30mm, Side Panel 10mm | 1 | Grind the welded pipe to make it smooth | |
Horizontal bracket | Support material HT250, vertical shaft material 40Cr (quenching and tempering + high frequency treatment + blackening) | 2 group | ||||
Grinding device | The lifting device is a cylindrical (hard chrome plated) guide rail with automatic adjustment; it is equipped with a copper box cover; the motor power is 2-pole 3KW. | 3 group | ||||
7 | 定径及校直段 | Machine base | Panel 30mm, Side Panel 10mm | 1 ea. | The rough-formed and welded copper tubes are finely sized to meet the precision requirements. | |
Reduction box | Dongfeng 130 with auxiliary box | 1 ea. | ||||
Gear worm gear box | Customize WPSA70 | 5 ea. | ||||
Vertical stand | Support material: HT250, horizontal shaft material: 40Cr (quenched and tempered + high frequency treatment + blackened), handwheel adjustment. | 5 group | ||||
Horizontal bracket | Support material HT250, vertical shaft material 40Cr (quenching and tempering + high frequency treatment + blackening) | 3 group | ||||
Universal drive shaft | 212 Drive shaft | 5 set | ||||
straightening frame | The screw can adjust up, down, left, and right, and the worm gear can realize rotation adjustment | 1 set | ||||
8 | Annealing (optional) | Solid State IGBT Induction Heating Power Supplies | 60KW | 1 set | Improve material properties: During the processing, the hardness of the internal structure is reduced, and the plasticity and toughness are improved, so that it is easier to bend and deform when coiling, and it is not easy to have defects such as cracks. Eliminate internal stress: Annealing during the processing can effectively eliminate internal stress and improve the quality and reliability of copper tubes. | |
Atmosphere protection cooling device | 6 meters (lifting, chassis) | |||||
Infrared closed-loop constant temperature measuring device | 400℃-1400℃ (for stainless steel) | |||||
Remote electronic control system | (Electrical operation, gas flow meter and solenoid valve) | |||||
Induction heater (with 2 Quartz Tubes) | 600mm | |||||
Heated protective cover | 500mm | |||||
Cooling mold (high purity graphite sleeve) | OD84mm*200mm*40 | |||||
Connecting Flange and support seat | 304 | |||||
9 | Cut to length | Machine base | The frame is welded with steel plates, side plates 10mm | 1个 | Cut the copper tube to length by online cutting | |
guide | Round guide rail | 2根 | ||||
cutting head | AC330 Vertical Cutting Head | 1台 | ||||
air pump | One air pump (1.0m3/min) (to be prepared by the buyer) | 自备 | ||||
10 | Finished rack | fixed length | Less than 6 meters | 1套 | Support the produced copper tubes and stack the cut copper tubes in the product rack | |
11 | Electrical control box | Main control box | One frequency converter (Shenzhen Yuanxin), other electrical components are well-known domestic brands, | 1 set | Control the operation of the main motor and the welding seam grinding motor. Cutting and operation of the cutting machine | |
Cutting control box | Relays (Omron) and other electrical components are well-known domestic brands. | 1 set | ||||
12 | cooling system | Grinding section | 1 set | Prevent product damage and protect molds during shaping | ||
13 | Coiler | Pipe diameter range(mm) | Φ6~Φ35 | 1 set | Coiled copper tubes are easy to transport and store, and are more convenient for unwinding, stretching, bending and other processing operations on the production line, which can improve production efficiency and processing accuracy. Conducive to heat transfer: Coiled copper tubes can increase the area and path of heat transfer, make heating more uniform, and improve the performance and efficiency of electric heating products. | |
Pipe wall thickness(mm) | δ0.5~δ1.5 | |||||
suitable material | copper,201、304、321、840、800、316、310 and so on | |||||
production speed(m/min) | Matching with pipe making machine | |||||
Coil inner diameter(mm) | 800(Adjustable) | |||||
Machine base | The frame is welded with steel plates, side plates 10mm | |||||
motor | 3KW, adjustable tension. | |||||
reducer | Worm gear reduction | |||||
Arrange cables | Conventional cable arranging device |
Uncoiling → leveling → guiding → forming → welding → external weld grinding → initial sizing → bright annealing → final sizing → straightening → cutting to length → finished product.
The basic working principle of the Copper Tube Making Machine is to process the copper strip into copper tubes of different diameters and wall thicknesses through a series of mechanical processing procedures. The main processes include: