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Photos 1 Main parameters 2 Unit layout 3 Equipment configuration and quantity 4 Working principle of copper tube making machine 5 Application fields of copper tube making machine 6 Advantages of copper tube making machine Video Customers who bought this product also bought
Copper Tube Making Machine

Copper Tube Making Machine

Copper Tube Making Machine is a kind of mechanical equipment used to produce Copper Tubes. It is usually used to process metal materials such as copper and copper alloys, and process Raw Materials into copper tubes of different specifications. The working process of Copper Tube machine involves multiple processes, from material feeding to the molding of the final product, each step requires precise control. It is widely used in air conditioning, refrigeration, automobile, construction, home appliances and other industries to manufacture high-quality copper tube products.

Main parameters

Model ItemHG03-40SHG03-40
Tube making typeStraight seam argon arc welding 650A
Tube making range(mm)Φ9.5~Φ38Φ6~Φ35
Tube making thickness(mm)δ0.4~δ1.2δ0.21~δ2.0
No-load running speed(m/min)0M~20M
Horizontal shaft diameter(mm)Φ40
Vertical shaft diameter(mm)Φ25
Main motor power(kw)7.5KW×1
Grinding motor power(kw)3×3KW
Machine power(kw)about 28KW
Venue requirements380V/50HZ/3ph
Feeding directionBy model

Unit layout

K HVHVHVHVVVHVHVHVV’V’ H DVDVD HVH annealing HVHVH TQ1 V

K:Uncoiler H:Horizontal Roller stand V:Vertical roller stand V’:焊辊机架 D:Welding roller stand X:Calibration device

Equipment configuration and quantity

Serial NumberNameBasic configuration and parametersQuantityStructure
1UncoilerInner diameter of steel beltΦ460~Φ5201 ea.The copper strip is loaded on the loading rack to provide online raw material supply for the production line
Maximum load-bearing2000kg
Number of taping stations2
2Leveling DeviceTwo roller leveling1 ea.Roughly level the copper strip
3Guide DeviceHorizontal bracketConsists of 1 set of horizontal brackets1 ea.Precise guidance of the copper strip before forming
4Forming sectionMachine basePanel 30mm, Side Panel 10mm1 个After the copper strip enters the forming unit, it is gradually rolled into a cylindrical shape by the horizontal powered roller die and the unpowered vertical roller die, providing a stable and accurate forming effect for the subsequent welding process.
Worm gear boxCustomize WPSA708 台
Vertical standSupport material: HT250, horizontal shaft material: 40Cr (quenched and tempered + high frequency treatment + blackened), handwheel adjustment.8 组
Horizontal bracketSupport material HT250, vertical shaft material 40Cr (quenching and tempering + high frequency treatment + blackening)9 组
Universal drive shaft212 Drive shaft9 件
5Welding sectionMachine basePanel 30mm, Side Panel 10mm1 个The copper strip is rolled into a cylindrical shape by the forming machine and then enters the Welding Machine. After the weld seam is corrected and the surface is refined by the welding die, the copper tube is welded
Vertical standSupport material: HT250, horizontal shaft material: 40Cr (quenched and tempered + high frequency treatment + blackened), handwheel adjustment.1 组
Horizontal bracketSupport material HT250, vertical shaft material 40Cr (quenching and tempering + high frequency treatment + blackening)2 组
Welding gun holderAdopt linear guide rail, adjusting screw and hand wheel1组
WelderBuyer Self-preparedSelf-prepared
6External weld grindingMachine basePanel 30mm, Side Panel 10mm1Grind the welded pipe to make it smooth
Horizontal bracketSupport material HT250, vertical shaft material 40Cr (quenching and tempering + high frequency treatment + blackening)2 group
Grinding deviceThe lifting device is a cylindrical (hard chrome plated) guide rail with automatic adjustment; it is equipped with a copper box cover; the motor power is 2-pole 3KW.3 group
7定径及校直段Machine basePanel 30mm, Side Panel 10mm1 ea.The rough-formed and welded copper tubes are finely sized to meet the precision requirements.
Reduction boxDongfeng 130 with auxiliary box1 ea.
Gear worm gear boxCustomize WPSA705 ea.
Vertical standSupport material: HT250, horizontal shaft material: 40Cr (quenched and tempered + high frequency treatment + blackened), handwheel adjustment.5 group
Horizontal bracketSupport material HT250, vertical shaft material 40Cr (quenching and tempering + high frequency treatment + blackening)3 group
Universal drive shaft212 Drive shaft5 set
straightening frameThe screw can adjust up, down, left, and right, and the worm gear can realize rotation adjustment1 set
8Annealing (optional)Solid State IGBT Induction Heating Power Supplies60KW1 setImprove material properties: During the processing, the hardness of the internal structure is reduced, and the plasticity and toughness are improved, so that it is easier to bend and deform when coiling, and it is not easy to have defects such as cracks. Eliminate internal stress: Annealing during the processing can effectively eliminate internal stress and improve the quality and reliability of copper tubes.
Atmosphere protection cooling device6 meters (lifting, chassis)
Infrared closed-loop constant temperature measuring device400℃-1400℃ (for stainless steel)
Remote electronic control system(Electrical operation, gas flow meter and solenoid valve)
Induction heater (with 2 Quartz Tubes)600mm
Heated protective cover500mm
Cooling mold (high purity graphite sleeve)OD84mm*200mm*40
Connecting Flange and support seat304
9Cut to lengthMachine baseThe frame is welded with steel plates, side plates 10mm1个Cut the copper tube to length by online cutting
guideRound guide rail2根
cutting headAC330 Vertical Cutting Head1台
air pumpOne air pump (1.0m3/min) (to be prepared by the buyer)自备
10Finished rackfixed lengthLess than 6 meters1套Support the produced copper tubes and stack the cut copper tubes in the product rack
11Electrical control boxMain control boxOne frequency converter (Shenzhen Yuanxin), other electrical components are well-known domestic brands,1 setControl the operation of the main motor and the welding seam grinding motor. Cutting and operation of the cutting machine
Cutting control boxRelays (Omron) and other electrical components are well-known domestic brands.1 set
12cooling systemGrinding section1 setPrevent product damage and protect molds during shaping
13CoilerPipe diameter range(mm)Φ6~Φ351 setCoiled copper tubes are easy to transport and store, and are more convenient for unwinding, stretching, bending and other processing operations on the production line, which can improve production efficiency and processing accuracy. Conducive to heat transfer: Coiled copper tubes can increase the area and path of heat transfer, make heating more uniform, and improve the performance and efficiency of electric heating products.
Pipe wall thickness(mm)δ0.5~δ1.5
suitable materialcopper,201、304、321、840、800、316、310 and so on
production speed(m/min)Matching with pipe making machine
Coil inner diameter(mm)800(Adjustable)
Machine baseThe frame is welded with steel plates, side plates 10mm
motor3KW, adjustable tension.
reducerWorm gear reduction
Arrange cablesConventional cable arranging device

Working principle of copper tube making machine

Uncoiling → leveling → guiding → forming → welding → external weld grinding → initial sizing → bright annealing → final sizing → straightening → cutting to length → finished product.

The basic working principle of the Copper Tube Making Machine is to process the copper strip into copper tubes of different diameters and wall thicknesses through a series of mechanical processing procedures. The main processes include:

  1. Feeding: Feed the copper strip or copper bar into the feeding device of the tube making machine.
  2. Forming: The copper strip is formed into a tube through a series of continuous mechanical actions such as rolling, bending, and stretching.
  3. Welding: Use different welding methods (such as argon arc welding or plasma welding) to join the two sides of the copper strip to form a complete pipe.
  4. Cooling: After welding, the copper tube is cooled quickly by a cooling device to ensure that its shape and size are stable.
  5. Cutting and shaping: Through cutting and trimming processes, the copper tubes of required lengths are obtained and fine-tuned to the dimensions.
  6. Quality inspection: inspect the copper tubes for appearance, size, welding quality, etc. to ensure they meet the standards.

Application fields of copper tube making machine

  1. Air conditioning and refrigeration industry: Copper tubes are key components in refrigeration equipment such as air conditioners and refrigerators. Copper tube cutting Machines are widely used in the production of copper tubes in these industries.
  2. Automobile industry: used to produce copper tubes for automobile air-conditioning systems, oil tubes, cooling pipes, etc.
  3. Construction industry: used to manufacture copper tubes for building water supply and gas supply systems.
  4. Home appliance industry: For example, cooling pipes in air conditioners and refrigerators use copper pipe cutting machines to produce copper pipes.
  5. Pharmaceutical and food industries: Some high-precision pipes with strict requirements, copper tube machines are used to provide high-quality copper tubes.
  6. Medicine and food industry: some high-demand precision tubes, copper tube cutting machines are used to provide high-quality copper tubes.

Advantages of copper tube making machine

  1. Efficient production: The copper Tube Cutting Machine can realize automated production, improve production efficiency and reduce labor costs.
  2. High precision: The equipment can control the diameter, wall thickness, length, etc. of the copper tube to ensure the dimensional accuracy of each copper tube.
  3. Stable product quality: Through precise control systems and cooling/heating technology, the quality of copper tubes is guaranteed to be stable and meet high-standard industrial needs.
  4. Save raw materials: During the production process, the copper tube making machine can improve material utilization and reduce waste through fine control and optimized design.

Videos:

Video: Máquina Para Fazer Tubo Cobre

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