In terms of cutting efficiency:
1 Fly Cutter = 3 Tracking Cutter = 5 Fixed Cutter = 10 Mechanical Cutter
Small diameter wire bars (generally less than 12 mm in diameter) is very common in construction or daily life. Steel mills typically roll such bars into rings to facilitate transportation and prevent deformation. Before using the wires, it requires secondary processing such as straightening and cutting off. The use of traditional straightening methods will have a particular impact on the reinforcement's weight and size deviation, straightness, and mechanical properties. Conventional straightening speed is slow; processing accuracy is poor and obviously cannot meet the current expansion of construction projects, which require a considerable amount of reinforcing steel. Coupled with the improvement of engineering quality standards, the traditional straightening quality cannot meet the modern use standards.
To meet the demand for wires and quality requirements of projects, the CNC Wire Straightening And Cutting Machine has become a popular machine. CNC wire straightening and cutting machine consists of a wire rack, wire frame, straightening mainframe, and receiving rack. The machine can automatically straighten, glue, cut and collect the material according to the established task requirements, with a very remarkably high production efficiency due to the high-speed streamlining during the whole process.
There are three types: fixed cut, tracking cut and fly cut:
Wire Diameter | Ф1.5~3mm |
Length | Adjustable to any length |
Straightening speed | About 6-20m/min |
Length Deviation | ±0.5mm |
Power supply | 380V/50HZ |
Straightening motor power | 2.2KW-2P |
Wire feed servo motor | 110 series reducer 15KW servo motor |
Wire Cut servo motor | 80 series 075KW servo motor |
Dimension | 1200*400*600mm |
Weight | 150KG |
Wire Rack | Ordinary wire frame (without power) |
Machine Model | XZ04SZ-6 | XZ04SZ-8 | XZ04SZ-9 | XZ04SZ-12 |
Wire Material Range | iron : 2~6mm stainless steel:2~4.5mm | iron : 2~8mm stainless steel:2~6mm | iron : 4~9mm stainless steel:4~7mm | iron : 8-12mm stainless steel:6~9mm |
Cutting Length Range | ≥100mm | |||
Wire feed speed | Infinitely adjustable speed, the smaller the wire diameter, the faster the speed | |||
7~35 m/min | 7~35 m/min | 7~30 m/min | 8~30 m/min | |
Length Deviation | 500mm within ±0.5mm(each addition) | |||
Receiving rack | 800*300*600 | 800*300*600 | 900*300*600 | 1000*500*600 |
Wire feed motor | 1.5KW | 2.2kw | 37kw | 3.7kw |
Straightening motor | 3KW-2P-- Jiangsu Huasheng | 5.5KW-2P-- Jiangsu Huasheng | 7.5KW-2P-- Zhuo Lan | 11KW-2P-- Zhuo Lan |
shear servo motor | 0.75KW,1500Turns-- Wuxi Xinjie | 1KW-1500 Turns - Wuxi Xinjie | 1KW-3000 Turns Zhuolan | 1.5KW-7.7NN.2500 Turns Zhuolan |
Rail module | Taiwan Seiko | |||
Ball Screw Module | Taiwan Heqing | Shangyin | ||
Number of wire feeding groups | 2 sets (4 pairs of wheels) | 2 sets (5 pairs of wheels) | 2 sets (6 pairs of wheels) | 2 sets (6 pairs of wheels) |
Number of straightening blocks | 8 pcs | 6 pcs | 6 pcs | 6 pcs |
Cut off the motor | 1kw(3000 Rotation)(Servo cut off) | 2.2KW | 4KW | 4KW |
Cut-off cylinder model | MOB63-20 | MOB80-20 | MOB100-20 | |
Machine Dimension(L*W*Hmm) | 2670*710*1450 | 2670*710*1450 | 3070*900*1450 | 3070*1050*1550 |
Machine model | XZ04SF-3 | XZ04SF-4 | XZ04SF-5 | XZ04SF-7 |
Adjustable wire range | 1.5-3.0mm (Ordinary carbon steel) | 2-4mm(Ordinary carbon steel) | 3-5mm(Ordinary carbon steel) | 4-7mm(Ordinary carbon steel) |
Cutting length range | ≥100mm | |||
Wire feeding speed | Infinitely adjustable speed, the smaller the wire diameter, the faster the speed | |||
15~120 m/min | 18~120 m/min | 15~90 m/min | 15~80 m/min | |
Length Deviation | ±0.5mm | |||
Straightening material | Ordinary carbon steel wire (here will be spiral lines on the surface of electroplated wire and stainless-steel wire, which will not scratch or hurt the wire and the hands) | |||
Receiving rack | 1000*300*150 (Customizable) | |||
Wire feeding servo motor | 1.5kw | 2.3kw | 2.3kw | 2.8kw |
Straightening motor | 3KW | 3KW | 4KW | 7.5KW |
Fly cut servo motor | 2.8KW | 2.8KW | 5.5KW | 7.5KW |
Rail module | Taiwan | |||
Number of wire feeding groups | 2 sets (4 pairs of wheels) | 2 sets (4 pairs of wheels) | 2 sets (4 pairs of wheels) | 2 sets (5 pairs of wheels) |
Number of straightening blocks | 10 pcs | 9 pcs | 7 pcs | 7 pcs |
Dimensions (L*W*Hmm) | 2350*750*1550 | 2350*750*1550 | 2450*750*1550 | 2670*710*1450 |
Note: | Since the machine runs very fast, it is recommended to use an automatic wire rack with automatic speed tracking. |