In order to alter the mechanics, physical and chemical properties of metal workpieces, heat treating is an inseparable process, in addition to the rational selection of materials and various forming processes.
Heat treatment of metal materials is a process of heating, keeping warm and cooling solid metals or alloys in an appropriate manner to change the internal structure of the material and thus improve the performance of the material. This is called heat treatment.
Heat treatment generally does not change the shape and overall chemical composition of a workpiece, but rather changes the internal microstructure of the workpiece or the chemical composition of the workpiece surface to impart or improve the performance of the workpiece. Its characteristic is to improve the intrinsic quality of the workpiece, which is generally not visible to the naked eye. The role of heat treatment is to improve the mechanical properties of the material, eliminate residual stress and improve the machinability of the metal.
Stress relief, improved cutting, reduced hardness (cooled in furnace)
Annealing Machine is a device used for heat treatment of metal or other materials. By controlling the heating, heat preservation and cooling process, the internal structure of the material changes to achieve the following purposes:
• Reduce hardness and improve plasticity;
• Eliminate internal stress;
• Improve cutting performance;
• Stabilize size and organizational structure;
• Improve electrical or magnetic properties (such as annealing of copper wire and silicon steel sheet).
type | Adaptable items |
Resistance annealing machine | Thin metal wire, copper wire, stainless steel wire, etc. |
Induction annealing machine | tubes, rods, wires, etc., high efficiency, spot annealing |
Continuous annealing furnace | Continuous production lines for flat steel strips, Stainless Steel Strips, etc. |
Box annealing furnace | Batch processing of parts, molds, etc. |
Vacuum annealing furnace | Precision parts or easily oxidized materials materials |
Hydrogen annealing furnace | High-demand deoxidation, such as stainless steel annealing bright surface treatment |
Fast cooling speed (cooled in the open air)
Increase hardness, toughness, and deteriorate plasticity. (Cooled in water or oil), must be used with tempering.
Improve toughness
Tempering is divided into low temperature tempering, medium temperature tempering and high temperature tempering.
Low temperature: reduce internal stress and brittleness
Medium temperature: improve elasticity and strength
High temperature: improve comprehensive performance.
Tempering = quenching + high temperature tempering.
Classification of heat treatment furnaces | ||
Classification principles | Heat Source | Working temperature |
Furnace type | Resistance furnace,Fuel furnace,Gas furnace, Oil furnace,Coal furnace | High temperature furnace (>1000℃) Medium temperature furnace (650~1000℃) Low-temperature furnace(<650℃) |
Classification principles | Furnace form | Process Application |
Furnace type | Box furnace,Pit furnace,Bell furnace,Through-type furnace,Rotary hearth furnace,Tube furnace | Annealing furnace,Quenching furnace,Tempering furnace,Carburizing furnace,Nitriding furnace,Experimental furnace |
Classification principles | Working methods | Medium |
Furnace type | Batch furnace,Continuous furnace,Pulse type | Air medium furnace, Flame furnace, Controlled atmosphere furnace, Salt bath furnace, Oil bath furnace, Lead bath furnace, Fluidized bed furnace, Vacuum furnace |
Classification principles | Mechanical form | Controlling form |
Furnace type | Trolley furnace, Lifting hearth furnace, Pusher furnace, Conveyor furnace, Roller hearth furnace, Vibrating hearth furnace, Step-by-step furnace | Temperature controlled furnace, Process controlled furnace, Computer simulation controlled furnace |